Case Study for Custom Projects

Plastic Molding Factory is a full-service mold manufacturer with experience working in a variety of industries to provide quick turnaround at the level of quality projects require. We not only make parts, but also handle whole project. The best way to see what we can accomplish for you is by learning about our project expertise. By utilizing our production tool build, prototype tooling, injection molding capabilities, we can exceed the project quality you expect. Our show cases below highlight a few industry-specific examples of what we can do. Please browse our projects and call us to discuss.

Case Study 1: Medical / Hospital Products

Supply chain solutions provider to multi-national healthcare solutions provider with over $500 million in revenue. Worked with design, manufacturing, and quality control teams to successfully relocate manufacturing of key plastic components in hospital pneumatic tube systems to China with over 20% savings.

Project Specification

1. The drawings of male/Female halves provided by client
2. Diameter:6"; Length:15"; Weight: 1.3kg
3. Material: client suggested
4. Pantone Color: clear and PMS code
5. Surface finish: high-gross
6. Mold design flow analysis
7. Special rubber overmolded for leak-resistant
8. Metal screws insert by supersounic device
9. Anti-microbial powder blended into materials for anti bacterial
10. Batch Indicator imprinted on parts for tracking the production

Case Study 2: Sports Products

Manufacturing partner to sports product design company. Utilizing company designs, Plastic Molding Factory sourced all required components, set up production lines to manufacture and assemble the product, and consulted on surface finishing.

Project Specification

1. Right/left hand drawings provided by client
2. Dimension: 4" x 8"; Weight: 0.4lb
3. Material: PP
4. Pantone Color: 166C
4. Surface finish: PM-F2
5. Surface laser texturing
6. Logo printing on PP surface
7. Sourcing all accessories
8. Provide blister package and assembly
9. Batch Indicator imprinted on parts for tracking the production
10. Compliant with US-051-1724-Children product-V7, which needs lead free, phthalate free.
11. Consumer-end and patented products

Case Study 3: Children's Products

Integrated manufacturing solutions provider for two inventors with an idea. Provided full-service solution from design and engineering to manufacturing and logistics on a new product line of children's toys consisting of 10+ SKUs. New product line successfully retailed in over 1500+ retail outlets in the United States, with Plastic Molding Factory assisting in the significant production ramp.

Project Specification

1. Client provides conceptual idea and preliminary sample
2. Our team designed product according to client descriptions;
3. Dimension: 4" x 6"; Weight: 0.5lb
4. Material: PA, PP, PE
5. Surface finish: Semi-gross
6. Product type: 10+ SKUs
7 Motion sensor, 6 LEDs, battry box
8. Variety PMS codes provided by client
9. Sourced all required components
10. Packaging designs provided by client
11. Packaging and assembly
12. Batch Indicator imprinted on parts for tracking the production
13. Compliant with US-051-1724-Children product-V7
14. Compliant with CA-051-1701-General Toys-V4
15. Compliant with US-CA-051-2205 Packaging and Labelng Requirement-V7
16. Compliant with CALIFORNIA PROPOSITION 65-US-SF-051-2801-V4-HL_Chem_1 (Version 45)
17. Consumer-end and patented products

Case Study 4: Construction Products

Zero-to-one manufacturing solutions provider on newly patented design of a plastic floor spacer for the construction market. Provided significant pre-production product development support, working with the team to prototype, design and re-design, engineer, and test the product for over a year prior to entering full production run. Subsequently, Plastic Molding Factory set up production lines for full production, and managed the significant production ramp and expansion of manufacturing capabilities as the company expanded in the market.